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Loud clunking sound when turning on the A/C: Causes & How to Fix It

If your vehicle is showing loud clunking sound when turning on the a/c, here are the most likely causes and the parts you'll need to fix each one.

Most likely causes

Worn A/C Compressor Clutch / Excessive Air Gapaddress soon

Over time, the friction material on the A/C clutch plate wears down, increasing the gap between the plate and the pulley. When the electromagnet engages, the plate slams into the pulley with excessive force, creating a loud, harsh clunk.

Weak Serpentine Belt Tensioneraddress soon

The sudden mechanical load of the A/C compressor turning on can cause a weak automatic belt tensioner to violently bounce or bottom out against its internal stops, producing a clunking noise.

Internal A/C Compressor Failureurgent

If the compressor is failing internally or trying to compress liquid refrigerant/excess oil (known as slugging), it will create a heavy mechanical clunk as the engine forces the locked or struggling internals to turn.

Worn Engine Motor Mountaddress soon

When the A/C turns on, the engine computer slightly increases the idle speed and the compressor adds drag. This sudden change in engine torque can cause the engine to shift and clunk against a broken motor mount.

Loose A/C Compressor Mounting Hardwareurgent

If the A/C compressor was recently replaced or serviced, improperly torqued mounting bolts can cause the entire compressor assembly to shift and clunk against the engine block when the clutch engages.

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